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Introduction to characteristics and advantages of automotive wire harness welding

author:tap:292 Release time:2022-09-02

 

Automobile wire harness terminal welding machine is composed of ultrasonic generator, transducer, welding head, pneumatic parts, the application of ultrasonic metal welding technology, performance is to convert high-frequency electrical energy into mechanical vibration energy, through the welding mold transmitted to the wire harness, vibration friction generated heat directly to the wire harness condensation, plus a certain pressure. Multiple strands of wire harness will be connected together to achieve the parallel welding effect of wire harness welding. Automobile wire harness welding machine is suitable for: all kinds of automobile copper and aluminum wire harness, capacitor lead, electrical connector connection, motor connector connection, relay and other precision metal parts welding; Copper aluminum wire, cable, copper stranded wire, copper braided wire (copper braid wire) and metal terminal welding; Welding of wire or thin cable with automobile airbag wire bank; It can also be used in the welding of automobile terminal, automobile wiring harness, motor terminal, relay piece, electrolysis, capacitor pole piece, carbon brush piece, cooling rack piece, copper tube, copper tube + aluminum sheet, copper tube + copper sheet and other processes.


1, automobile wire harness welding metal welding machine adopts rod rod operation principle, simple double convenient head, small and flexible head;


2, ultrasonic copper-aluminum wire bundle welding machine is a cross installation mold, mold only need to be installed and fixed in the cross mold holder clamping knife can be simple double convenience;


3, the automobile copper wire bundle copper sheet ultrasonic welding machine uses the art-flow maintenance device system, the main function is to maintain the high-frequency tube due to excessive current caused by the unnecessary tube burned;


4. The automobile aluminum wire bundle welding machine is a common actuator that can efficiently transmit ultrasonic energy to the welding head, and can be accurately adjusted to set the correct position of the upper and lower front stop blocks.


5, ultrasonic automobile copper and aluminum wire harness and terminal welding machine can adjust the second to complete 0.5 to 30mm2 cross-sectional area wire harness welding, welding effect is good;


6, precision automotive wire harness metal pressure welding machine titanium welding head and the selection of low cost can be AC welding nozzle or integrated high hardness tool steel welding head, can be quickly installed and make the cost is small.


The welding machine can weld various shapes of wire harnesses, including bunches, braids and coils. These wire harness products are mainly used in automobiles, aircraft, computers, consumer electronics and process control machinery and other products, and are mainly used in wire harness consumption. The advantages of welding are: constant welding parameters ensure the quality of welding; Easy to operate, easy to assemble and easy to maintain; The automatic process monitoring of quality control system is suspended respectively. Set welding parameters such as energy, time and height in advance; Loading and unloading harness is very simple, the system structure is easy to operate; Stable and reliable mechanical conditioning device, easy to operate; No need for professional technicians, ordinary employees only need to receive days of training to learn to operate; No auxiliary agent is required for welding, low processing cost; All important welding parameters are monitored to ensure high welding quality.